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A DC-Bus Planar Rogowski Coil Based Current Sensor for Half Bridge Applications

Year: 2023 | Author: Matthias Spieler | Paper: H4.7
Cross-sectional diagram
Fig.1. Cross-section view of the planar Rogowski coil.
  This paper investigates the utilization of a planar Rogowski coil located in-between the dc-bus traces as a method to measure the half bridge's switch node output current. The sensor fundamentals are explained in detail, and design considerations are derived based on a comprehensive parametric study. A compact current sensor prototype is designed and fabricated for a SiC MOSFET half bridge application. Simulations show a minimal increase in the current commutation loop stray inductance of 399 pH and great common-mode transient immunity due to the sensor's location in-between dc-busbar traces. The AC current measurement and switch current measurement will be experimentally validated.

  The placement of the planar Rogowski coil in between the dc- and dc+ current traces allows for the measurement of the magnetic flux density change during the switching transient. Fig. 1 depicts a possible cross-section of such a Rogowski coil integration. During a switching transient the current magnitude changes in both dc-traces and thus creates a change in magnetic flux density through the Rogowski coil windings. This allows the switch current to be measured with a Rogowski coil located on the dc-bus. Standard printed circuit board (PCB) manufacturing techniques are used for creating the Rogowski coil structure. This integration allows for a minimized sensor size and minimum sensor cost. The dc-bus length is increased by 5.6 mm to accommodate the current sensor, resulting in an increased current-commutation loop stray inductance of 399 pH while achieving a mutual inductance of 1.3 nH, which is comparable to other PCB-based Rogowski coils.
Waveform comparison
Fig.2. Planar Rogowski coil switch current measurement, in comparison with PEM Rogowski coil


  Double-pulse tests are conducted to verify the current measurement. Fig. 2 shows the switch current measurement of the designed planar Rogowski coil in comparison to a power electronics measurement (PEM) Rogowski coil. It can be observed that the planar Rogowski coil accurately measures the low-side switch current during the turn-off and turn-on switching transient.

  Future work will include AC current reconstruction and short-circuit detection.

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