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Improved Switching Cycle Cell-Capacitor Balancing Control of Modular Multilevel Converters

Year: 2023 | Author: Jayesh Motwani | Paper: T4.1
MMC Circuit
Fig.1. Four-cell-per-arm MMC.
  Modular multilevel converters (MMCs) have garnered a lot of research interest for high/medium-voltage applications due to their scalability, modularity, ease of repairability, and simple structure. MMCs are converters developed by a combination of smaller building blocks referred to as submodules (SMs). While successfully commercialized for high-voltage applications, there are as yet not many medium-voltage applications for MMCs. This can be attributed to the competition faced by MMCs in terms of power density. A critical reason for lower power density in MMCs is the voluminous cell capacitors, occupying over 60% of the overall SM volume. The large SM capacitor size is in turn a result of the line-frequency nature of MMC operation.
  To counter this power density challenge, switching-cycle-balancing control (SCC) was proposed by CPES a decade ago. SCC uses a combination of average carrier-based and peak cur-rent mode (PCM) control and has the potential to balance cell capacitor voltages in the timescale of a switching period by alternating circulating current multiple times in a switching cycle. This decouples the MMC operation from the line-frequency operation. This conversion from line-frequency to switching-frequency operation decreases the required cell capacitance by over ten times, paving the way for much more power-dense MMCs. The decoupling from the linecycle also enables DC-DC operation for the MMC, a feat previously impossible, and opens new avenues for MMC application.
  Despite its many advantages, the capacitor voltage-balancing effectiveness in SCC is susceptible to non-ideal factors such as parameter and measurement errors. Therefore, a closed-loop balancing scheme is critical for fully achieving effective switching-cycle balancing. However, due to the very high-frequency circulating current alternations, subsequent extremely fast regulation, and heavily coupled control parameters, the closed-loop balancing control presents a huge challenge. This research addresses these challenges and develops an effective closed-loop voltage-balancing scheme. The mathematical foundations of the proposed control are laid, and the proposed scheme is verified using a custom-built 10kV silicon-carbide MOSFET) -based MMC under 24kV DC-link voltage.
MMC circuit control scheme
Fig. 2. Control scheme for four-cell-per-arm MMC.

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