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Transient Voltage Suppression (TVS) Diode-based Protection for 10 kV SiC MOSFET in 3 Phase 7-level 1.1 MVA, 13.8 kVac, 22 kVdc Multicell Power Converter

Year: 2023 | Author: Arthur Mendes | Paper: H4.4
Converter test circuit
Fig.1. Multicell converter (a) Cell types (b) Cell Short-Circuit Fault Model and test circuit.
  A protection scheme for a 10 kV SiC MOSFET-based 7-level 13.8 kVac 22 kVdc multicell converter against a Cell Short-Circuit Fault (CSCF) is presented. Under this fault mode both complimentary switches in the same cell fails short-circuited. Yet, the severity of the effects varies according to the position of the cell. Fig.1 (a) shows the different types of cells in the multicell topology: the intermediate cell and the end cell. For fault in the intermediate cell, the flying capacitor (Cf4 and Cf5) voltages equalizes. However, for a fault at the end cell, close to the AC terminals, the flying capacitor voltage (Cf5) tends to the node voltage of zero. During this process, the voltage in the cells surrounding the faulty cell (called adjoining cells) will rise, causing a voltage stress on the switches, which could lead to a whole leg failure.

  Fig.1 (b) presents the model for the CSCF occurring at the end cell, nearest the AC terminals. The dynamic of the short-circuit is defined by the R-L-C network in which the L is the stray inductance of the converter bus, C is capacitance is from the flying capacitor itself and R is the residual resistance of the defective switches. To limit overvoltage stress and cell failure during fault, a clamping circuit based on high energy capability TVS diode is inserted in parallel with the switches. The TVS diode current discharges the capacitor Cf4 and maintains the cell voltage under its rated value. Additionally, an experiment was conducted using the converter bus, an external resistor, and a high voltage relay to emulate the short-circuit. The results are shown in Fig. 2 where the Cf5 voltage (blue) decreases and the adjoining cell voltage increases proportionally during fault. When the cell voltage reaches the TVS-diode breakdown threshold, a fast current spike discharges capacitor Cf4 maintaining the voltage at the switch lower than 5 kV.
Converter waveforms
Fig.2. Test waveform at rated cell voltage 3.7 kV, showing V_cf4 (yellow), V_cf5 (blue), I_tvs (purple), I_sc (green).

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